XY Global is a recognized leader in advanced Ceramic Injection Molding (CIM), manufacturing high-performance technical ceramic components for engineering teams and procurement directors across the globe. From 3-day rapid prototyping to mass production exceeding millions of units, we deliver micron-level precision without compromising strength.
Ceramic Injection Molding (CIM) integrates the geometric versatility of thermoplastic injection molding with the extreme hardness, chemical inertness, and thermal stability of technical ceramics. It allows engineers to specify complex 3D structures with thin walls, internal channels, and micro-features that traditional CNC diamond machining cannot perform economically.
Strict physical and mechanical specifications maintained under certified ISO 9001:2016 & ISO 13485:2015 quality standards.
| Technical Parameter | CIM Standard Specification | Engineering Benefit |
|---|---|---|
| Dimensional Tolerance | ±0.001 mm (1 µm precision grinding) | Enables ultra-precise micro-assemblies without play |
| Surface Roughness (Ra) | Ra 0.01 µm – Ra 0.2 µm mirror polish | Ultra-low friction coefficient & high wear resistance |
| Minimum Wall Thickness | 0.25 mm (thin-wall complex geometry) | Weight reduction for aerospace & miniaturized electronics |
| Sintering Density | 99.2% – 99.8% of theoretical density | Eliminates internal voids & maximizes structural integrity |
| Maximum Part Dimensions | 250 × 250 × 180 mm (Single Cavity) | Accommodates large industrial seals & semiconductor chucks |
| Rapid Prototype Delivery | 3 Business Days (Without tooling) | Accelerates NPI validation & time-to-market |
| Production Scalability | 0 to 10,000,000+ pieces / year | Flexibility for start-ups & Tier-1 global OEMs |
We formulate, inject, debind, and sinter high-purity ceramic powders to suit demanding electrical, thermal, chemical, and mechanical environments.
Industry-standard technical ceramic offering exceptional cost-to-performance efficiency, high electrical insulation, and superior mechanical hardness.
Phase-toughened ceramic featuring the highest flexural strength and fracture toughness among all engineering ceramics. Ideal for surgical & dental tools.
Engineered for high-power semiconductor packaging, delivering ultra-high thermal conductivity combined with thermal expansion matched to silicon.
Extreme-performance ceramic with diamond-like hardness, superior chemical resistance against aggressive acids, and high thermal conductivity.
High-strain mechanical ceramic suited for dynamic, high-vibration automotive engines, turbine components, and high-speed bearings.
Low-CTE specialty glass-ceramics designed to retain precise dimensions across rapid, repeated thermal shock environments.
Our CIM parts power mission-critical equipment where zero-failure reliability is required.
Biocompatible Zirconia and Alumina parts for laparoscopic articulators, surgical handles, endoscopic end-caps, and ceramic dental implants.
Plasma-resistant SiC and AlN chamber liners, robotic end-effectors, electrostatic wafer chucks, and high-purity electrical insulators.
Zero-CTE optical mirror mounts, fiber optic ferrules, sensor probe housings, and ultra-stiff laser cavity alignment jigs.
Low-loss ceramic microwave resonators, RF heat sinks, satellite communication filters, and high-frequency antenna substrates.
Post-sintering diamond grinding, lap polishing, and 5-axis CNC carving ensure micro-level tolerances and optical-grade surfaces.
Direct engineering answers to common procurement and design questions.
